Projects

The QNI Water Reuse Facility

A state of the art desalination facility at Queensland Nickel’s Yabulu Refinery near Townsville is making possible extensive reuse of process wastewater. As a result reliance on bore water has been reduced and the risk of discharges from overflowing tailings ponds into environmentally sensitive waters near the Great Barrier Reef, has been eliminated.

The 10Ml/d facility, built and operated by United Utilities Australia under a long term contract, combines innovative reverse osmosis technology with Australian operations know-how and incorporates leading edge chemical free membrane technology.

Until the commissioning of the new facility, used process waters which are brackish and unsuitable for reuse, had been stored in a large tailings dam on site.

Now, tailings dam wastewater is pre-conditioned for iron removal before being pumped to the water reuse facility. Here, the water passes through a conventional micro filtration process, which removes particles larger than 0.2 micron. In the next stage the partially treated water passes through a medium pressure reverse osmosis plant, which removes mineral salts.

The pH-adjusted water contains less than one quarter of salt levels generally found in drinking water.

Reject water from the treatment process is diverted to a high pressure desalination membrane stage enabling permeate to rejoin the main process stream, while concentrated brine is pumped to a sealed pond where the remaining water is evaporated, leaving a fine layer of salt.

The chemical free membranes used in the desalination stage incorporate an electromagnetic anti scaling system, making them ideally suited to environmentally sensitive desalination applications.

Energy recovery is a feature of a process which already uses less energy than conventional membrane technology.

Advanced virtual control methodology and telemetry enables unattended automatic and remote operations allowing an operations manager based at United Utilities’ head office in Adelaide to monitor plant operation and performance.